The Bose Acoustimass 5 Series III Subwoofer is no more.
I took the back off the Bose sub and learned why I couldn't get it to perform with the high powered amplifiers. Inside there were two 5.5"speakers. The sub isn't really a sub at all, rather a lower frequency module. I did not expect to see the number of resistors and complexity of the crossover. It really is quite sophisticated in terms of its audio engineering, but the component wiring harness to achieve a low frequency module is a good bit cheaper than a quality subwoofer cone. It literally had a choke to cut power to the drivers. I trashed everything but the little speakers, the cabinet and the exterior spring loaded connectors. The 5.5" speakers will go to Goodwill for another audio fool's project.
Tonight, I started to remove all the excess cabinet interior baffles. I'll finish that tomorrow with my reciprocating saw.
Sitting in a box in my basement is a Polk DXi 12" dual 4 ohm coil subwoofer. I bought it nearly five years ago from Best Buy via Ebay for $40.00, intending to use it in some crazy azz audio project. The sales receipt is still in the box.I'm hoping there's a cutting template for the Polk 12" in its box. If not, I'll be cutting a lot of cardboard templates. I'll mount the Polk sub in the side of the former Bose subwoofer and put rubber feet on the corners, so it down fires. I want fairly firm bass so I'll be sacrificing an unused pillow whose polyfill will be tightly stuffed into the cabinet. It should sound pretty decent, but, if not, I've had my $8.00 worth of recreation.
Added Thursday afternoon about 4:15, and the new sub is just about complete. It was a real pain in the butt cutting the hole in the side of the Bose cabinet to install the Polk 12" subwoofer. After cutting a pilot hole, my portable jigsaw did the rest, but when it hit support and channel barriers, I had to just goose it along to avoid breaking the blade. All the wiring is done using male and female disconnects. I also taped each connection, just for safety. This Polk sub has two four ohm coils, so my choice was to wire in parallel for 2 ohms final or in series for 8 ohms. The amp is 100 watts rms at 4 ohms, so I wired for 8 ohms in series, 50 watts which is more than ample. I bought a fiber fill pillow for $3.00 at Walmart this afternoon and will use the stuffing for dampening in the cabinet. That's tomorrow's project.