Hi everyone. I'm just starting to read these forums, and seem to have found a subject I can be helpful with!
Between my wife and I, we've had around 20 VW's over the past 8 years. Mostly older ones ('80-'92ish) but plenty of new/newer ones too. I do all my own work (unless VW wants to cover it for free
). I've swapped engines a few times, even converted an '87 Jetta to diesel from gas.
Right now my wife's car is a 2010 Jetta TDI sedan. After 11k miles, I have no complaints about the engine except that fuel mileage is a bit lower than the previous diesels. This is due to increased power output, and measures VW used to lower emissions and reduce diesel "clatter" (which I love!). They do several pre-injections of fuel to increase the temperature in the cylinder so the main injection burns more completely.
Right now my primary car is a 2009 GTI, but a few cars ago was a 2003 Golf TDI. Excellent car, last year of the electro-mechanical fuel pumps. Rock solid as docwatson, with proper maintenance. Here is what my intake/EGR valve looked like at only 70k...
The problems with the turbos on the earlier 1.8t's was the use of conventional (non-synthetic) oil. The turbo is so hot when you shut the car off, that once oil stops moving whatever is left in the turbo's passages actually boils. This causes any moisture contained in the oil to "sludge" and stick. As these are bearing-less turbos that rely on the compressor shaft riding on a cushion of oil, imagine what happens when they clog up and receive insufficient oil flow!
Mister E - what happens with the check engine light and the glow plugs is this: There's no actual sensor in that circuit. The ECU does a resistance check across the harness and glow plugs, as that's the easiest way to detect a failed glow plug. The mystery light is caused by corrosion in the glow plug harness. During a resistance check it will spike over the threshold (about 12amps per plug, so 48amps) and trip the light on your dash. However, when you check the car the code is often gone or it can't identify which plugs it is. It's just a bad harness, which is about a $60 dealer part and who knows how much to have installed (I replaced mine myself). Using dielectric grease on each glow plug is strongly recommended!
Hope that's not too much typing on a first post... I run a local Volkswagen forum and have been elbows deep MANY times. Also, I smoke a pipe!